Ferrous Debris Monitor
Lead Time: 2-4 Weeks
Ferrous Debris Monitor PQ200
Ferrous debris monitors in labs are used to detect and quantify ferrous wear particles in oil samples to assess machinery health and predict potential failures, enabling proactive maintenance.
They achieve this using magnetometers and a PQ index to analyze debris mass and particle size.
Here’s a more detailed breakdown:
1. What They Are:
Ferrous debris monitors (FDM) are instruments that detect and measure ferrous wear debris (iron and other ferromagnetic particles) in oil samples.
They work by using magnetometers to detect and quantify the mass of ferrous particles present.
The PQ (Particle Quantifier) Index, used in conjunction with FDM, is a unitless number that can be trended over a wide range of debris concentrations and particle sizes.
They are used in labs to analyze oil samples taken from machinery like engines, transmissions, and hydraulics.
2. Uses in Laboratories:
Condition Monitoring:
FDMs help assess the overall condition of machinery by detecting wear particles, which can indicate impending failure or problems.
Preventive Maintenance:
By detecting wear debris, labs can schedule preventive maintenance actions before equipment failures occur, reducing downtime and costs.
Trend Analysis:
FDMs can track changes in wear debris levels over time, providing valuable insights into machine wear patterns and potential problem areas.
Fault Detection:
By identifying specific types and amounts of wear particles, labs can pinpoint potential sources of problems in machinery components.
Oil Quality Assessment:
FDMs help evaluate the cleanliness and lubricant quality of oil samples, which can impact machinery efficiency and longevity.
3. Benefits of Using Ferrous Debris Monitors:
Reduced Downtime:
Early detection of wear debris problems can help prevent catastrophic failures, leading to less unplanned downtime.
Lower Maintenance Costs:
Proactive maintenance based on FDM data can reduce the need for costly repairs and replacements.
Improved Operational Reliability:
By monitoring machinery health, labs can optimize operational efficiency and reliability.
Increased Equipment Lifespan:
Proactive maintenance based on FDM analysis can extend the lifespan of machinery.
Improved Accuracy:
FDM’s provide a reliable means to quantify wear debris, providing more accurate insights than visual inspection methods.
Specification
Warranty. 1 Year
Customized support. OEM
Brand Name. soohow
Model Number. PQ100
Power supply AC220V±10%, 50-60Hz
Environment temperature. 0°C ~ 30°C
Display Screen. LCD120*90
Repeatability. ±4PQ or ±1% [larger value]
Resolution. 1PQ
Test time. 7 seconds
Measurable minimum. 5PQ
Detection of the wear range. > 1μm ferromagnetic wear
Serial port connection mode. USB female port
Measurement range. 0 ~ 15000PQ
Size. 370*220*136
Weight. 4.2kg
